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PSU Project #11 – Prototype and Calibration

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It’s been a while since I’ve released a video for this series, but I have been doing final tests for the term at college and was a little overwhelmed. But I did my last test yesterday and decided it was time to do an update.


The schematic as PDF can be found here: PSU – Schematic

As promised in the video, here is a flowchart showing how the software currently works. This is the basic idea of what goes on.

Do note that the Volts and Current pots on the front of the case do not directly set the current and voltage limits, rather they are read by the Arduino via the ADC and scaled and then that is outputted via the DAC to the actually regulation circuitry. This leaves the possibility of having the push-buttons setting the Voltage and Current instead.


Here is the Arduino code used in this episode, I will be cleaning it up for the final version:

#include "SPI.h"
#include <LiquidCrystal.h>
#define SW1 18 // Rightmost button
#define SW2 17
#define SW3 16
#define SW4 15
#define SW5 14 // Leftmost button
#define ADC_CS 10 // ADC chip-select
#define DAC_CS 9 // DAC chip-select
#define LCD_D7 8 
#define LCD_D6 7
#define LCD_D5 6
#define LCD_D4 5
#define LCD_E 4
#define LCD_RS 3
//#define SPARE 2
#define vout_cal 0.0065651063;
#define iout_cal 0.001;
#define vin_cal 0.006092087;
#define iin_cal 0.001;
#define max_scount 100000 // Counts for screen update
unsigned int v_set,i_set,v_feedback,i_feedback;
// initialize the library with the numbers of the interface pins
LiquidCrystal lcd(LCD_RS, LCD_E, LCD_D4, LCD_D5, LCD_D6, LCD_D7);
void setup() {
 //set pin modes 
 pinMode(DAC_CS, OUTPUT); 
 pinMode(ADC_CS, OUTPUT);
 pinMode(LCD_D7, OUTPUT); 
 pinMode(LCD_D6, OUTPUT); 
 pinMode(LCD_D5, OUTPUT); 
 pinMode(LCD_D4, OUTPUT); 
 pinMode(LCD_E, OUTPUT); 
 pinMode(LCD_RS, OUTPUT);
pinMode(SW1, INPUT); 
 pinMode(SW2, INPUT); 
 pinMode(SW3, INPUT); 
 pinMode(SW4, INPUT); 
 pinMode(SW5, INPUT);
 // disable all devices to start with 
 digitalWrite(ADC_CS, HIGH); 
 digitalWrite(DAC_CS, HIGH); 
 // set up the LCD's number of columns and rows:
 lcd.begin(16, 2);
 // Print a message to the LCD.
 //lcd.print("hello, world!");
void set_dac(byte chan, unsigned int value,byte ga, byte shdn)
 byte b,c,conf;
 // ga : 0=2x (0-4096v), 1=1x (0-2.048v)
 // shdn : 0 = shutdown DAC channel, 1 = output available
 // [ A'/B , x , GA', SHDN', D11, D10, D9, D8 ]
 conf=(chan&0x01)<<7; // mask out channel number and shift it to bit 7
 conf=conf|(ga&0x01)<<5; // mask out gain select and shift it to bit 5 and or it to conf
 conf=conf|(shdn&0x01)<<4; // mask out shutdown select and shift it to bit 4 and or it to conf
 conf=conf|(value>>8); // or in the top nibble of value left in conf
 b = value; // bottom byte of value
 SPI.beginTransaction(SPISettings(15000000, MSBFIRST, SPI_MODE0));
 digitalWrite (DAC_CS, LOW); // enable DAC
 SPI.transfer(conf); // send configuration and top nibble of value
 SPI.transfer(b); // send bottom byte
 digitalWrite (DAC_CS, HIGH); // disable DAC
unsigned int get_adc(byte chan)
 unsigned int a,b,c,conf;
 conf=conf=((chan&0b00000111)<<1)|0b00110000; // create configuration byte
 SPI.beginTransaction(SPISettings(8000000, MSBFIRST, SPI_MODE0));
 digitalWrite (ADC_CS, LOW); // enable ADC
 SPI.transfer(conf); // send configuration byte
 b = SPI.transfer(0x00); // receive sign bit & top 4 bits 
 c = SPI.transfer(0x00); // receive lower 8 bits
 digitalWrite (ADC_CS, HIGH); // disable ADC
 b = b&0b00011111; // filter out unwanted stuff from high byte
 a = (b*0x100)+c; // convert 2 8-bit numbers into a single 16-bit number
unsigned int get_adc_avg(byte chan)
 long tempx = 0;
 byte ax = 0;
 for (ax=0;ax<20;ax++)
 return (tempx);
void update_screen()
 static float vout,vin,iout,iin;
 static char voutstr[15];
 static char ioutstr[15];
 static char vinstr[15];
 static char iinstr[15];
// 0.004884;
 vout = v_set*vout_cal;
 iout = i_set*iout_cal;
 vin = v_feedback*vin_cal;
 iin = i_feedback*iin_cal;
 dtostrf(vout, 5,2, voutstr);
 dtostrf(iout, 5,3, ioutstr);
 dtostrf(vin, 5,2, vinstr);
 dtostrf(iin, 5,3, iinstr);
if (digitalRead(SW5)==1)
 lcd.setCursor(0, 0); lcd.print(v_set, DEC); lcd.print(" "); // for calibration
 lcd.setCursor(0, 1); lcd.print(i_set, DEC); lcd.print(" "); // for calibration
 lcd.setCursor(8, 0); lcd.print(v_feedback, DEC); lcd.print(" "); // for calibration
 lcd.setCursor(8, 1); lcd.print(i_feedback, DEC); lcd.print(" "); // for calibration
 lcd.setCursor(0, 0); lcd.print(voutstr); lcd.print("V ");
 lcd.setCursor(0, 1); lcd.print(ioutstr); lcd.print("A ");
 lcd.setCursor(8, 0); lcd.print(vinstr); lcd.print("V "); 
 lcd.setCursor(8, 1); lcd.print(iinstr); lcd.print("A ");
void loop() 
 unsigned long scount = max_scount+1;
 unsigned int xx = 0b100000;
unsigned int adc0;
 unsigned int adc1;
 unsigned int adc2;
 unsigned int adc3;
adc0 = get_adc_avg(0)/2;
 adc1 = get_adc_avg(1)/2;
 adc2 = get_adc_avg(2)/2;
 adc3 = get_adc_avg(3)/2;
 set_dac(0, (adc0),0, 1);
 set_dac(1, (adc1),0, 1);
v_set = adc0;
 i_set = adc1;
 v_feedback = adc2;
 i_feedback = adc3;
 if (scount>max_scount)

PSU Project #10 – Current sensing and regulation

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In this video I will go over techniques of sensing current in the PSU circuit as well as explore the regulation of the current.

It’s been a while since my last episode, I have been busy with school work and I also needed to construct a variable dummy load in order to get this working.

We are nearing the end of the series. In the next video we will be putting the analogue side and the digital side together and having a look at it being completely driven from the DAC.

QSat Teardown – Part 2

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This is the 2nd part of the teardown of the QSat

In this video I do the actually capturing of some buttons on the IR receiver. We also analyze the LED data train and decode the way the screen is driven.

QSat Teardown – Part 1

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So I got another satellite receiver to tear down. This one is similar to the Viewsat VS2000 one I tore down previously, check the video

Just like the previous one I will be decoding the LED display driver, but unlike the previous one, I will be capturing the IR receiver data in hopes of using the remote control in a future project.

PSU Project #9 – Button and Matrix inputs

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Hi All,

sorry for the delay adding this to my website, I’ve been busy with college. I’ve just uploaded part 10 and realized that I didn’t update the webpage for 9, so here it is.

In this episode I will be briefly covering using the button inputs on the Arduino. I briefly go over debouncing and then I introduce using a matrix keypad to allow more buttons to be used.

Arduino code for debounced button input:

#include <LiquidCrystal.h>
#define button_5 6
#define button_4 7
#define button_3 8
#define button_2 9
#define button_1 10
#define hold_limit 15000
int temp=0,tempold=1;
int b1=0,b2=0,b3=0,b4=0,b5=0;
int bs1=0,bs2=0,bs3=0,bs4=0,bs5=0;
int bc1=0,bc2=0,bc3=0,bc4=0,bc5=0;
// initialize the library with the numbers of the interface pins
LiquidCrystal lcd(12, 11, 5, 4, 3, 2);
void setup() {
 // set up the LCD's number of columns and rows:
 lcd.begin(16, 2);
 // Print a message to the LCD.
 lcd.print("hello, world!");
void loop() {
 // set the cursor to column 0, line 1
 // (note: line 1 is the second row, since counting begins with 0):
b1 = digitalRead(button_1);
 b2 = digitalRead(button_2);
 b3 = digitalRead(button_3);
 b4 = digitalRead(button_4);
 b5 = digitalRead(button_5);
//////////// Button 1 ///////////////
 if ((b1==1)&&(bs1==0))
 temp = 0; bs1=1; bc1=0;
 if ((b1==1)&&(bs1==1))
 if (bc1>hold_limit)
 bs1=0; bc1=0;
 if ((b1==0)&&(bs1==1))
//////////// Button 2 ///////////////
 if ((b2==1)&&(bs2==0))
 temp--; bs2=1; bc2=0;
 if ((b2==1)&&(bs2==1))
 if (bc2>hold_limit)
 bs2=0; bc2=0;
 if ((b2==0)&&(bs2==1))
//////////// Button 3 ///////////////
 if ((b3==1)&&(bs3==0))
 temp++; bs3=1; bc3=0;
 if ((b3==1)&&(bs3==1))
 if (bc3>hold_limit)
 bs3=0; bc3=0;
 if ((b3==0)&&(bs3==1))
//////////// Button 4 ///////////////
 if ((b4==1)&&(bs4==0))
 temp-=10; bs4=1; bc4=0;
 if ((b4==1)&&(bs4==1))
 if (bc4>hold_limit)
 bs4=0; bc4=0;
 if ((b4==0)&&(bs4==1))
//////////// Button 5 ///////////////
 if ((b5==1)&&(bs5==0))
 temp+=10; bs5=1; bc5=0;
 if ((b5==1)&&(bs5==1))
 if (bc5>hold_limit)
 bs5=0; bc5=0;
 if ((b5==0)&&(bs5==1))
 if (temp!=tempold)
 lcd.setCursor(0, 1); lcd.print(" ");
 lcd.setCursor(0, 1); lcd.print(temp);

Open Workbench Logic Sniffer case – Part 4 (Finale)

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The expansion module finally arrived this morning 🙂 and the glue seems to be mostly set.

2015-10-22 19.52.56

Here is the expansion module lined up next to the OWLS board, now to fit the headers and find a cable.

Luckily I had an old short IDE cable around that works. It over hangs 4 pins either side but it works.

2015-10-22 20.22.13

Here is both board in place in their respective connectors.

2015-10-22 20.26.56

this is it with the case fully done up, the board sits on a slight angle but it is all nice and snug.


Now all left to do is hook up the cables and give it a test.

2015-10-22 20.34.05 2015-10-22 22.42.22

Here is it hooked up doing some reading of SPI traffic on the Arduino, note that 3 switches have been set on the panel, this is grounding the un-used pins to avoid phantom signals due to floating lines.

I had to mess around and update the firmware to make it recognize the extra 16 channels, the bootloader didn’t work so I had to use a PICKit3 to flash the OWLS’ PIC directly.


Below are a couple of captures from the SPI bus reading channel 0 of a MCP3304 with a potentiometer on it.


Set to 5V in


Set to 0V in


That concludes the case project for the logic analyzer, I would say that it was successful and I feel much better using it without having to worry about shorting the board PCB.

I’ll be back with more projects and updates soon.

Open Workbench Logic Sniffer case – Part 3

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The glue is not quite set, even after 24 hours and the connectors had shifted so I’ve had to re-glue them 😛

The connectors were also too low set in respect to the OWLS board so I had to raise them up anyway.


The next thing I needed to do while I was working on it, was to find a way of keeping the platform that the OWLS board/s are on from sliding forwards when I try to plug in the USB, I decided to to make a small metal spacer that hold onto the platform and push against the in inside of the front panel, I decided to wrap tape around the end so it wouldn’t cut into the wires and come up with a way of it holding onto the platform.

2015-10-21 23.30.20

I basically folded a piece of metal over, used a nibbler to cut a notch out then opened it out.


2015-10-21 23.31.05

Here you can see the space in position, I checked it in the case and it seems to be correct.



2015-10-21 23.50.05

Concerning the connectors, I had to re-glue them as I mentioned above, and I used some cardboard to act as a spacer. I also dolloped some glue onto the spacer to hold it in place. This time to stop them shifting during the gluing, I have used a clamp over the edge of my desk. If this fails, then I’m falling back onto good old hot-glue 😛 I may even just add some for good luck. I don’t expect any heat within the case so I know that isn’t an issue using it.

So it’s time to wait once more for the glue to dry 😛 hopefully the expansion board arrives in the morning so I can get it all in the packed up in it’s case. If not, I will put it all together with it’s 16 channels and upgrade it at a later time. Though I will fit the header and make a cable so the upgrade will be quick.

I will check this again in the morning.

Open Workbench Logic Sniffer case – Part 2

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Ok, it’s been about 24 hours of the resin setting and it seems to be quite firm, though some parts are still tacky. That doesn’t matter as I’m going to be letting it set again after I do these next bits.

My mock up picture in the last post is slightly wrong, I depicted the expansion being on the right of the board (when looking at the headers) this would suggest the expansion becomes channel 17-32, where in fact the expansion is actually channels 1-16 and the OWLS board becomes channels 17-32.

 2015-10-20 22.51.07

Here you can see the DIP switches and the pins under them, that is where I will be plugging in my cable sets.

I will eventually fill gap in at the top of the dip switched, I may just fill it with hot-glue and colour it in black with a sharpie. I will most likely be putting a label over it with channel numbers.

The next thing to do is to make a way of having it easily disconnected from the OWLS in case we need to do any modifications to the board, especially as I know that I will need to modify the board because the expansion hasn’t arrived yet and I will need to fit a header for it.

I mounted some female headers onto some veroboard and attached the wires from the front panel (trimmed to appropriate lengths too)

2015-10-20 22.50.56

You can see here that the ground connection on each side is connected using a green wire, I only connect one ground from each set on the ribbon cables and have it all similarly connected on the front panel.

The blue plate was metal from the PS3 teardown, it was the bluray drive casing cut to shape with a part folded over on itself so I can make the connector stand off a little. I then put a little more resin on it to hold it in place, I’ve used a strip of pin headers to keep it all straight and aligned.

2015-10-20 22.57.32

This is the current state it is in, time for more waiting for glue to dry 😛

I realized that I didn’t show the case I was going to put it into in the previous post so I thought I would show it here.

This is the case that I took from the 33.6Kbps modem that I tore down in this video :


2015-10-20 22.57.41

I will check on this in the morning, hopefully it will be set enough so I can be put in the case before I go to college.


Open Workbench Logic Sniffer case – Part 1

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I have had my Open Workbench Logic Sniffer for quite a while and I have found it to be a very useful piece of kit. I have recently ordered an expansion to upgrade it to a 32 channel logic analyzer (up from 16), the little case which I put it in is going to be too small, so I have decided to put it into a bigger case.

I also have decided that I should create a front panel for this case because one issue that has always bugged me with the OWLS is that when you have unused channels, they seem to pick up “ghost” signals from the other lines. To remedy this I have put DIP switches on the panel which allow you to ground individual channels.

OWLS in case

Here is a mock up of how it will look in the case, the green boards will be fixed in place and the OWLS and it’s expansion will be able to unplug to allow me to do updates etc..

Below is a schematic of how the wiring is going to look. I only have 9 way DIP switches so each set has a non-functioning switch.


OWLS panel


I started by putting the DIP switched on some protoboard and the pin headers under it

2015-10-19 22.56.33

The wires were then soldered in place.

2015-10-19 22.56.25

I then made sure the front panel of the case had a good opening and put it in and used epoxy resin.


2015-10-19 23.13.27

This is how it currently sits at the time of this posting. I will check it in the morning and continue the build tomorrow.

PSU Project #8 – Transistor Voltage Regulation

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October 17th 2015

In this video I will be demonstrating regulating the voltage with a 2N3055 NPN Power transistor.

The basic idea is very simple, the transistor will compare the Vin with the output voltage via R1 and R2, it will then adjust the output which drives the transistor and will make corrections to the voltage that is being driven by it.

vreg with 3055

I also give a quick demonstration of this circuit being controlled by the MCP4822 DAC which is connected to my Arduino.

2015-10-17 01.12.43

You may have noticed that I have moved the DAC/ADC setup onto a new board which now uses the Arduino Nano as opposed to the Arduino Mega. This is getting it all in line for when I start to merge the analogue and digital side of things.